IIT Madras

IIT Hyderabad

IIT Bombay

IIT Indore

IIT Gandhinagar

IIT Guwahati

IIT Ropar

Kotak - IIT Madras Save Energy Mission (KISEM)

Indian Institute of Technology Madras

KMB-IIT-RPR-20.07.22-01

The subject plant is located in Chanalon district of Punjab and falls under NIC Category-30. This assessment was carried out by the IEAC Center, IIT Ropar, during the course of the year 2022.

General Info

Principal Product

Railway Components Manufacturer

Plant Area (Sq.ft)

20,000

No. of Employees

50

Production Hours

7,200

Annual Production

5,00,000

Annual Sales

₹1,00,00,000

Assessment Summary

Total Energy Costs(per year)

₹57,92,980

Total Recommended Investment(one time)

₹4,20,000

Total Recommended Savings(per year)

₹8,29,269

Energy Costs Calculation
Electricity

Annual Usage

7,62,246

Unit

kVAh

Unit Cost

Annual Cost

₹57,92,980

Total Energy Costs(per year)

₹57,92,980

Observations & Recommendations
DM - Demand Management
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
Demand UnderutilizationSurrender unutilized sanctioned demand₹2,77,500
TR - Transformer
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
High Current HarmonicsInstall Harmonic Filters6,759₹57,115₹2,50,00055.5
CR - Compressor
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
High Air LeakageEliminate leaks in inert gas and compressed air lines/ valves38,033₹2,89,051₹20,0000.8
Capacity UnderutilizationThe compressor should be effectively operated in a manner that it should have minimum number of unloading cycles27,053₹2,05,603₹1,50,0008.8