KMB-IIT-BOM-25.08.22-01
The subject plant is located in district of and falls under NIC Category-29301. This assessment was carried out by the IEAC Center, IIT Bombay, during the course of the year 2022.
General Info
Principal Product
Automobile Electrical Components Manufacturer
Plant Area (Sq.ft)
5,000
No. of Employees
200
Production Hours
8,400
Annual Production
Annual Sales
₹
Assessment Summary
Total Energy Costs(per year)
₹2,66,86,577
Total Recommended Investment(one time)
₹9,40,200
Total Recommended Savings(per year)
₹24,47,306
Energy Costs Calculation
Grid Electricity
Annual Usage
14,58,268
Unit
kVAh
Unit Cost
₹10.17
Annual Cost
₹1,48,30,586
Diesel Generator
Annual Usage
67284
Unit
kWh
Unit Cost
₹31
Annual Cost
₹20,85,804
Solar Panel
Annual Usage
960687
Unit
kVAh
Unit Cost
₹10.17
Annual Cost
₹97,70,187
Total Energy Costs(per year)
₹2,66,86,577
Observations & Recommendations
CR - Compressor
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Overall air leakages are high | Arrest air leakages regularly. | 1,59,100 | ₹16,18,683 | ₹3,00,000 | 2 |
HVC - Heating Ventilation & Cooling
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Ambient exposed area 4-6m in between per heater and curing sections. Feeding portion of oven pre-heater section has no door | it should be thermally insulated. Auto- closing door should be installed. | 8800 | ₹89,531 | ₹100000 | 13.4 | |
| Zone CS Z-4 & CS Z-12 heating elements continue to be always in OFF mode | Curing Section Zones blower fans and heating elements can be removed. | 14800 | ₹1,50,575 | ₹10000 | 0.8 |
LT - Lighting
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Major Lighting are Quad Tube light and Fluorescent Tube Lights | Replace Quad tube light with power LED and Twin Tube light with LED Tube Light. | 57845 | ₹588517 | ₹530200 | 10.8 |