IIT Madras

IIT Hyderabad

IIT Bombay

IIT Indore

IIT Gandhinagar

IIT Guwahati

IIT Ropar

Kotak - IIT Madras Save Energy Mission (KISEM)

Indian Institute of Technology Madras

KMB-IIT-RPR-15.11.22-04

The subject plant is located in Sahibzada Ajit Singh Nagar district of Punjab and falls under NIC Category-22. This assessment was carried out by the IEAC Center, IIT Ropar, during the course of the year 2022.

General Info

Principal Product

Plastic Product manufacturer

Plant Area (Sq.ft)

30,000

No. of Employees

50

Production Hours

7,200

Annual Production

50,000

Annual Sales

₹1,00,00,000

Assessment Summary

Total Energy Costs(per year)

₹1,51,38,331

Total Recommended Investment(one time)

₹2,20,000

Total Recommended Savings(per year)

₹14,25,089

Energy Costs Calculation
Electricity

Annual Usage

14,46,975

Unit

kWh

Unit Cost

₹7

Annual Cost

₹1,01,82,081

LPG

Annual Usage

48127

Unit

kgs

Unit Cost

Annual Cost

₹4956250

Total Energy Costs(per year)

₹1,51,38,331

Observations & Recommendations
BR - Boiler & Steam Line
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
Poor Thermal Insulation Convection & Radiation LossLocate and Repair Defective Insulation on All Heating Plant Equipment and Piping1,01,224₹7,08,568₹1,00,0001.7
DM - Demand Management
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
Demand UnderutilizationSurrender unutilized sanctioned demand₹2,66,4000
CR - Compressor
ObservationRecommendationUnit SavingsAnnual SavingsInvestmentROIStatus
High Air LeakageEliminate leaks in inert gas and compressed air lines/ valves20,593₹1,44,151₹20,0001.7
Capacity UnderutilizationThe compressor should be effectively operated in a manner that it should have minimum number of unloading cycles20,093₹1,40,651₹50,0004.3
Capacity UnderutilizationThe compressor should be effectively operated in a manner that it should have minimum number of unloading cycles23,617₹1,65,319₹50,0003.6