KMB-IIT-MAD-06.03.23-01
The subject plant is located in district of and falls under NIC Category-13131. This assessment was carried out by the IEAC Center, IIT Madras, during the course of the year 2023.
General Info
Principal Product
Garments
Plant Area (Sq.ft)
10,000
No. of Employees
250
Production Hours
3,420
Annual Production
1,30,000
Annual Sales
₹3,38,00,000
Assessment Summary
Total Energy Costs(per year)
₹0
Total Recommended Investment(one time)
₹3,82,500
Total Recommended Savings(per year)
₹5,52,954
Energy Costs Calculation
Electricity
Annual Usage
3,40,755
Unit
kWh
Unit Cost
₹7.6
Annual Cost
₹26,08,665
Total Energy Costs(per year)
₹0
Observations & Recommendations
DM - Demand Management
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Demand Underutilization | Surrender unutilized sanctioned demand | ₹90,000 | ₹ |
CPF - Capacitor & Power Factor
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Phase sensing | No 3 phase sensing | ₹ | ₹10,000 |
CR - Compressor
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| High Air Leakage | Eliminate leaks in inert gas and compressed air lines/ valves | 8766 | ₹66,622 | ₹10000 | 1.8 | |
| Capacity Underutilization | The compressor should be effectively operated in a manner that it should have minimum number of unloading cycles | 11115 | ₹84,474 | ₹50000 | 7.1 |
BR - Boiler & Steam Line
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| No condensate recovery | Maximize Condensate Return | 32484 | ₹2,46,878 | ₹50000 | 2.4 |
FN - Fans
| Observation | Recommendation | Unit Savings | Annual Savings | Investment | ROI | Status |
|---|---|---|---|---|---|---|
| Old Type Fans | Use BLDC fan with same velocity | 8550 | ₹64,980 | ₹262500 | 48.5 |